How Our Power Supplies Are Made: A Step-by-Step Look into XJK Manufacturing Process

Discover how XJK manufactures high-quality power supplies in our Dongguan facility. From circuit design and material sourcing to comprehensive testing and packaging, every step follows strict safety and performance standards like CE, UL, and PSE. See how we ensure reliability in every unit we build.

Step 1: Circuit Design

Our engineering team emphasizes quality control from the very first step. They need to make sure the designed power supply satisfied customers’ function requirements, lifetime requirements, and safety(certification) requirements such as UL, CE, KC, and PSE……

Power supplies used for different products got different Quality and Certification requirements. For example, products destined for the EU must comply with CE certification standards.

Step 2: Material Sourcing

All incoming components and designs must fit the safety requirements so that we can get the required different Certifications for different markets from different Institutions.

Step 3: Incoming Inspection and PCB Assembly

All components will be inspected by our quality team, and we will start to assemble the pcb boards with components. Assembly includes SMT, DIP, reflowing, and case assembly, every step is important for a good quality power supply.

Step 4: Comprehensive testing

  • load power
  • rate current
  • rate voltage
  • circuit connecting

Step 5: Aging testing

  • testing function during a long time working environment
  • if function changed during the high temperature

Step 6: Function and safety testing

  • after the aging testing processing to check if every function is still working well
  • high voltage testing
  • current protection, voltage protection…

Step 7: Packing

Each unit is securely packaged to ensure safe delivery to our customers.

Want to learn more about how we build quality into every product?

Contact us for customized solutions.

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